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WE Dragunov SVD GBB Customization: Stabilized muzzle velocity, improved operation.

WE Dragunov SVD GBB Custom Completed

In the previous disassembly of the WE Dragunov SVD, I was able to disassemble most of the parts.

This time, we'll proceed with disassembling and customizing the remaining part: the recoil spring.

*This article aims to provide educational explanations from a mechanical engineering perspective regarding the safe hobby use of airsoft guns.
This does not promote acts of violence, the use of weapons, weapon modification, practical evaluation, or violation of laws and regulations.

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Disassembly of the recoil spring

The recoil spring is located on the top cover. It consists of two springs, one at the muzzle and one at the stock.

WE Dragunov SVD GBB Top Cover (Underside)

Let's take this apart. There are about two pins at the rear end of the top cover, so let's take that apart.

WE Dragunov SVD GBB Recoil Spring Guide Pin

The thinner pin is extremely stiff, so try your best to remove it.

The recoil spring unit can be removed from the top cover.

WE Dragunov SVD GBB Recoil Spring Guide

Next, remove the pin located at the rear end of the recoil spring unit.

WE Dragunov SVD GBB Recoil Spring Pin

This will result in the following picture, and you can then remove the spring.

WE Dragunov SVD GBB Recoil Spring

We've now managed to disassemble most of the parts.

Custom

Around the bolts

We'll now assemble the parts around the bolt.

This involves replacing the flow valve spring inside the blowback engine to increase the amount of gas delivered to the firing side. The photos show the difference in load between the original spring and the flow valve spring from Strike Arms, as well as a comparison between a yellow and an unpainted spring.

WE Dragunov SVD GBB Flow Valve Spring Comparison

Compared to the original, the spring length is longer and the load is higher, so the amount of gas released by the firing side increases. First, we'll assemble the yellow part.

WE Dragunov SVD GBB Flow Valve Spring (Yellow)

Next, assemble the parts while applying Bellhammer Gold No. 0 grease to the sliding surfaces.

WE Dragunov SVD GBB Nozzle

Apply grease to the sliding parts of the bolts (indicated by the yellow marker).

Apply grease to the bolt of the WE Dragunov SVD GBB.

Applying grease to this area is a matter of personal preference. If you're concerned about dust accumulating, silicone spray might be a good alternative.

However, using grease definitely improves the movement.

Bellhammer No. 0 Gold Grease
This is a classic, top-quality grease. No. 0 is a low-viscosity grease. I generally use No. 0 for resin-to-resistance and resin-to-metal connections.

The bolt is now complete.

Incidentally, I had planned to change the gas cut timing to retract the valve knocker by reducing the amount of gas discharged in order to improve fuel efficiency, but upon inspecting the bolts, I found that the manufacturer had already taken measures by adding a sliding mold to the mold. After checking on my end, it seemed that there was no unnecessary gas discharge, so I decided not to touch it this time.

WE Dragunov SVD GBB Bolt Gas Cut

I've written about the operating principle of gas blowback guns, specifically focusing on the slide and bolt.

Recoil spring replacement

Next, we will replace the recoil spring.

The original springs are stiff and short, and are probably designed for use with high-pressure gases overseas, so I will replace them with softer, longer springs.

The springs I'll be using are Strike Arms' original blue and green ones.

WE Dragunov SVD GBB Recoil Spring Replacement

Now, reassemble this onto the top cover. You'll notice that the spring is considerably longer.

WE Dragunov SVD GBB Top Cover with Replaced Recoil Spring

This completes the recoil spring replacement.

Inner barrel and hop-up packing replacement

Next, we'll replace the inner barrel, which is the main feature of this product.

The inner barrel we'll be using this time consists of two separate pieces: a 250mm section with an inner diameter of 6.06mm and the remaining 350mm section with an inner diameter of 7.5mm. We'll assemble them together.

WE Dragunov SVD GBB Custom Inner Barrel

It's a snap-fit ​​design, and in my experience, the hole-to-shaft ratio is H8-h8 or H9-h9, which is a standard fit with decent precision. I'll also glue it to prevent it from coming loose.

Looking at the crucial hop window, it was smoothly machined and looked like a very good shape, so I decided not to modify it this time. However, I did slightly round off the edges with a round file.

WE Dragunov SVD GBB Custom Inner Barrel with Hop-Up Window Modification

Since we're at it, let's compare its length to the original.

WE Dragunov SVD GBB Inner Barrel Length Comparison

Next, wrap masking tape around the middle of the barrel's length to prevent wobbling with the outer barrel, and then assemble it.

WE Dragunov SVD GBB inner barrel with masking tape

Insert the barrel from the muzzle end, the reverse of the assembly process.

Next, we'll assemble the hop packing and chamber. This time, we'll use Maple Leaf Macaron hops with a Delta hardness of 50.

WE Dragunov SVD GBB Maple Leaf Hop-Up Packing

As usual, I applied Tokyo Marui high-viscosity grease to the parts of the barrel other than the hop-up window, installed the packing, and secured it with sealing tape to ensure airtightness.

WE Dragunov SVD GBB Inner Barrel Installation

Next, I'll assemble Maple Leaf's Omega Cushion Rubber and the chamber assembly. This packing has a ring where the nozzle goes in to ensure airtightness, and if it's not a good fit, the nozzle will get stuck, so I'll check that.

WE Dragunov SVD GBB Nozzle Insertion Check

The nozzle doesn't seem to be getting stuck in the packing, so the barrel assembly is now complete.

Polishing and greasing of parts

Next, we will polish and grease the sliding parts. We will basically use Bellhammer Gold No. 2.

Bellhammer No. 2 Gold Grease
This is a classic, top-quality grease. No. 2 has the same ingredients as No. 0 but with a higher viscosity. I primarily use it for metal-to-metal connections.

This is greasing the area around the knocker. By the way, the screw that holds the spring that returns the knocker tends to loosen, so tighten it securely using threadlocker.

WE Dragunov SVD GBB Knocker Greasing

Next, lightly buff and polish the sliding surfaces of the receiver and bolt.

WE Dragunov SVD GBB Receiver Rail Polishing

Next, assemble the trigger mechanism and apply grease.

WE Dragunov SVD GBB Trigger Mechanism Greasing

All that's left is to reassemble it in the reverse order of disassembly, and you're done.

I've written an article about the operating principles of gas blowback guns, specifically focusing on the trigger, hammer, and magazine.

Live-fire performance verification

We will verify the actual firing performance.

The conditions were: ambient temperature around 25°C, half a magazine filled with HFC-134a gas, and S&T's 0.2g bio BBs.

I checked the hops by multiplying by approximately $ \frac{1}{3}$ on the scale.

I don't have a photo, but it was stable at around 90 m/s. I was prepared to do some fine-tuning around the flow valve, but it went surprisingly smoothly.

However, after firing about one magazine, the incident occurred.

The hop-up arm on the hop-up chamber broke.

WE Dragunov SVD GBB Hop-up arm damage

In addition to the original dimensions being somewhat inaccurate, it seems it broke because it couldn't withstand the resilience of Maple Leaf's hop packing.

I was so surprised by this that I forgot to take a picture of the chronograph.

As a solution, I tried gluing it together and reinforcing it with a 1mm plastic sheet, but it didn't work.

WE Dragunov SVD GBB Hop-up Arm Reinforcement

There's nothing else to do but order the parts and wait.

For reference, I've attached a video demonstrating the blowback mechanism.

WE SVD GBB Custom

I think the movement itself has become much sharper. And yet, the feeling of recoil weight remains exactly the same.

I haven't been able to measure the fuel efficiency due to a hop-up issue, but it should probably be better.

I will update this page once the parts arrive.

Ultimately, I settled on Omega Cushion Rubber and the original hop-up packing for the hop-up system.

Summary

I'm waiting for parts, but I'll put it all together for now.

WE Dragunov SVD GBB Custom Completed

The parts used this time are as follows:

Maple Leaf Omega Action Rubber
It works quite well when combined with a flat hop-up. Although it's labeled for electric airsoft guns, it can be installed in the hop-up chamber of Tokyo Marui M4 series guns.

Strike Arms' original SVD recoil spring (blue)

Strike Arms' original SVD recoil spring (green)

Strike Arms Flow Valve Spring (Yellow)

Strike Arms x KM Planning Collaboration TN Barrel Large Bore + Extension Pipe Specification 600mm (Base Length 250mm)

will be important.

The rest was polishing and greasing based on my intuition, followed by careful assembly.

My impression is that the dimensions of each part were quite tight, requiring considerable force for maintenance. Furthermore, some parts were secured with threadlocker in unusual places, making disassembly quite difficult.

Also, although the barrel is shorter in this batch, it is still 350mm long, and I think the unstable muzzle velocity was due to an imbalance between gas release and barrel volume (the flow valve spring was too soft).

Furthermore, the stock recoil spring is short and stiff, so the bolt moves slowly, and the spring extends completely before it fully returns to its original position, resulting in a somewhat unsatisfactory movement.

It's definitely better to use a softer, longer spring and let it press down on the bolt until it's securely closed; this will improve the movement.

I'm currently waiting for parts, but I've summarized everything up to this point. I will update this as soon as the parts arrive.

WE-tech SVD Dragunov Aluminum Frame, Polymer Stock, Handguard
This is the Dragunov featured in this article.

WE-tech SVD Dragunov Aluminum Frame, Faux Wood Stock, Handguard
This is a fake wood version of the Dragunov featured in this article.

WE-tech SVD Dragunov Magazine
This is a spare magazine.

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WE Dragunov SVD GBB Custom Completed

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Person who wrote this article

Kazubara's avatar Kazubara Site administrator / Technical advisor / Article supervisor

Previously worked at Honda R&D (motorcycles), where I was responsible for engine and drivetrain design, CAE analysis, and systems engineering (design process construction using MBSE).
We promote the design and CAE of the CRF series and large motorcycles, as well as the development of design processes and field implementation projects.
I currently work as a website administrator, technical advisor, and article supervisor, so please feel free to contact me.
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Comment:

Comment list (2)

  • You can control the movement of the floating valve without replacing the floating valve spring by slightly filing down the two protrusions on the nozzle part behind the floating valve, or by covering them to restrict the gas route.
    For more details, please refer to my previous post on Yahoo! Answers...

    https://detail.chiebukuro.yahoo.co.jp/qa/question_detail/q10155022485

    I wrote a detailed explanation, including the mechanism, on my blog a while ago, but it disappeared when Yahoo! Blogs shut down...

    • Gedo-san

      Thank you for your comment. Actually, I had already looked into Gedo's Yahoo! Answers and website beforehand and used them as reference.
      However, I happened to have a large stock of flow valve springs with different loads and lengths for setting purposes, so I decided to put in one that looked suitable.
      It turned out pretty much as I imagined, so I was satisfied. If it hadn't worked, I was planning to gradually explore the method you suggested.
      Thank you very much.

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